Our current operating to the strictest international codes of Good Manufacturing Practice and with expanded capacity, products can be manufactured, packaged and supplied in a variety of forms and pack sizes, or supplied in bulk packs as required.
The Company's specialised equipment, expertise and experience are available to clients seeking the manufacture and packaging of any sort of liquid and capsule form of healthcare product.
Our facilities include:
- Segregation of operations by means of separate mixing and filling rooms;
- Controlled air flow management systems;
- Dedicated production zones for different products;
- Raw Material dispensary;
- Reverse Osmosis water system;
- Quality control processes and testing facilities;
- France Barriqun's sterilizer.
- Auto Filling and Vacuum Capping Machine
- Multiple tank extractor with a capacity of 4 tons
- High pressure extractor
- Temperatures monitor homogenizer
- 540 feet2 cold room for raw material
- Tabulate machine with a capacity 300 / minutes
- Capsulation Machine with a capacity 200 /minutes
- Labeling Machine
- Automatic Shrink Wrap Machine
Compounding
The Compounding facilities complies strictly with the Code of Good Manufacturing Practice.
Conditioned air for general areas of the manufacturing facility is provided by way of pre-filters followed by terminal filters of 95% efficiency. Return air from defined areas within the facility is used to make up the air supply after filtration.
The controlled airflow management system protects the integrity of the product in the manufacturing process. The walls, floor and ceiling are of a smooth impervious easily cleanable surface. The construction of the sandwich panel provides an improved level of fire resistance. Recessed light fittings are of explosion proof construction.
Filling and Packing Operations
All packaging operations are conducted within a clean working environment. Filtered, conditioned air supply to the packing area is monitored to ensure contamination is minimised. Point of use exhaust filters and medical air supplies are in place.
The liquid filling lines incorporate automatic or semi-automatic fillers, cappers and self-adhesive labelling machines. The capsule and tablet are fully automated. The finish pack can be cartoned and shrink-wrapped. All packaging operations comply with the Code of Good Manufacturing Practice.
Quality Assurance Testing
The Quality Assurance laboratory is equipped with precise analytical equipment. A team of several chemists perform quantitative and qualitative analysis in accordance with good laboratory practice under the code of GMP.
Warehouse and Distribution Facilities
The warehouse is licensed to store quarantine and approved materials for production use and finished products for distribution. It is equipped with reverse cycle air-conditioning to maintain a controlled temperature environment.
